19 Types of heating wire elements and what their applications are？
Contents
What is a Heating Wire Element?
A resistance wire heating element may be a component composed of both electrically conductive also as insulate, designed to serve a heating purpose. Let’s break that down.
- Component:
A component is quite the heating alloy alone. It’s an assemblage of parts that has a framework of insulate also as lead connectors. Within the case of an open coil heater for instance, the heating alloy is usually held or suspended by mica or ceramic insulators. Wire terminals safely connect the heater coils to the circuit.
- Electrically Conductive:
The elemental core of an electrical heater is that the component alloy within that turns electricity into heat when subjected to a current. It’s a part of a heater where the electrical load occurs. When heat is produced during this way we call it Resistance Heating. It’s also referred to as Joule Heating.
Types of High Temperature Heating Wire Elements
Heating wire element varieties utilized in industrial, commercial and consumer applications include: immersion, quartz, infrared, wire, ceramic, electric, metal-based and composite heating elements, among many others.
1.Immersion Heating Element:
Immersion heating elements are wont to heat gases and liquids; they need the special ability to be immersed within the materials they heat without malfunctioning. Immersion heaters are further characterized by their fast, efficient and cost-effective heating solutions. Sorts of materials they typically heat include plating baths, mild acids, oils, water, salts, air, and chemical solutions. Immersion heating elements are primarily with systems like: process systems, boilers, water heaters, heat transfer systems, oil heaters, and storage tanks.
2.Quartz Component:
Quartz heating elements convert electrical currents into infrared rays by running them through special resistors. In doing so, they supply rapid heating. These fast process speeds make them very fashionable to be used with industrial applications like film curing, powder coatings, adhesive sealing, and paint drying, also as zone control applications in automotive, print, petrochemical, textile, glass and electronic industries.
3.Flexible component:
Flexible heating elements are ready to bond to a spread of compounds and shapes and supply direct heating. This versatility is feasible because they’re very thin and bendable.
4.Infrared Component:
Infrared heating elements emit heat within the sort of infrared waves, which are a kind of electromagnetic wave known for transferring heat efficiently. Infrared heating elements are utilized in conjunction with radiating heaters like duct, immersion, and tubular heaters, which heat air or liquid on the massive scale. They support industrial ovens, pressure vessel heating, tank heating, boilers, water treatment plants, steam generation and more.
5.Wire Component:
Commonly, heating elements, whatever their type, are found within the sort of coils or wires. In fact, wire heating elements are among the foremost widely used heating elements for industrial and commercial drying. To form them, manufacturers map them out with wire diagrams. They’re found in surface treatment heaters, kilns, and lots of other dryers.
6.Ceramic Component:
Another sort of component, the ceramic component, is employed in convection heating; ceramic elements are built into space heaters, furnaces and semiconductors. There are several sorts of ceramic heating elements, including molybdenum and PTC.
7.Molybdenum Element
Molybdenum may be a material that shows the characteristics of both a metal and ceramic. With a particularly high freezing point, (to be precise, 3680 º F), it’s considered ideal for variety of high-temperature heating elements, used across industries, including the glass manufacturing.
8.PTC:
PTC, which extends to positive thermal coefficient for resistance, may be a high-profile ceramic material that’s utilized in automotive rear-window heaters, space heaters and expensive hair dryers. There’s also available polymer based PTC ceramics that are utilized in many purpose-built heaters. These elements increase the heating as their resistance is amplified. Controlling the heating of those elements is straight forward, that’s because they’re the choice for self-regulating electric heaters.
9.Electric component:
Electric heating elements are quite prevalent also , especially within the service of commercial electric heaters.
10.Cartridge Heater:
Cartridge heaters supply localized heat to equipment parts in metal fabricating, foam fabricating, plastic fabricating, food processing and packaging.
11.Metal-based Heating Elements:
As the name suggests, metal-based heater bodies are composed primarily of metals. Because metal is usually such an honest conductor of warmth and electricity, metal-based elements make one among the foremost effective heating elements. They’re utilized in everyday and industrial appliances alike. They will be classified in many subtypes, including Ni-chrome-based heating elements and resistance element wire based heating elements.
12.Ni-chrome component:
A large number of electrical heaters have elements made from Ni-chrome, which is an alloy made up primarily of nickel and chrome. Ni-chrome based heaters use alloys of 80% nickel and 20% chromium.
13.Resistance Wire Component:
Some metal-based parts are composed by a group of high resistant wires and ribbons. These wires are often sometimes straight or coiled, as per the planning and heating capacity of the appliance. These wires are used as resistance. The applications, during which you’ll find such provisioning, are toasters and handheld body. Ni-chrome and cuepro-nickel are a couple of most used metals within the conception of resistance wires.
14.Coil Heater:
Coil heaters, band heaters or strip heaters help extruding channels and hoppers maintain the plasticity of materials as they’re being extruded.
15.Composite Heating Elements:
Composite heating elements are heating elements made from a mix of metallic and ceramic materials. These heating elements are available in many sorts, including, among others, tubular elements, radioactive elements and removable ceramic core heating elements.
16.Tubular component:
Tubular elements are basically metallic tubes that have a skinny coil of Ni-chrome, which heats up the appliance. Named for his or her tubular shape, tubular heating elements are found in ovens, dishwashers and more. They’ll be manipulated into a typical shape or they’ll be combat a custom shape for a selected application.
17.Radioactive component:
Radioactive elements, also referred to as heat lamps, are high powered incandescent lamps that primarily radiate infrared waves, not light. Most frequently, they’re utilized in radiant space heaters and lots of sorts of food warmers. They are available in two main styles: tubular and R40 reflector lamp. Reflector lamp heating elements are available a couple of main styles: gold coated, ruby red coated and clear.
Gold coated lamps feature a deposited gold film on the within. This reduces light and lets through the bulk of the short and medium infrared waves. These are primarily wont to heat people.
Ruby coated lamps have an equivalent function as gold coated lamps. They’re much less costly than gold coated lamps, but they allow a way stronger visible glare.
Clear lamps haven’t any coating, and are used primarily in industrial production processes.
Removable Ceramic Core Element:
These heating elements are made from coiled resistance wire threaded through one or more cylindrical ceramic segments which will or might not feature a middle rod. They work when inserted into a metal tube or sheath that’s sealed at one end. Due to this, users can replace or repair removable elements easily, without worrying of breaking anything. Usually, they’re wont to heat a fluid struggling.
18.Carbon Fiber Composite Element:
These heating elements are made from a mixture of carbon fiber and a resistive material like nickel, a thermo set like epoxy or a thermoplastic like PEEK. Carbon fiber composite elements are generally corrosion resistant, heat resistant and light-weight. They’re often utilized in aircraft de-icing, consumer heating and industrial heating.
19.Custom Heating Wire Elements:
An off-the-shelf solution is usually the primary consideration because it are going to be the simplest short-term path if something suitable exists. This doesn’t mean it’ll be the simplest future value. Product performance, durability, and efficiency are costs not necessarily obvious at the time of purchase.
For products with complex requirements, it’s going to be difficult to seek out an existing heater that creates the grade. a replacement piece of lab equipment requiring a quick and controlled ramp-up, a high cycling frequency, and a strangely shaped space is perhaps getting to enjoy a custom component solution. Within the hands of experience you’ve got the simplest opportunity to enhance product performance, increase reliability, and reduce cost. You’ll see samples of custom heating elements on our custom heaters page. Notice of what a good sort of shapes and designs result from the requirements of a custom application.
Custom Heating Wire Manufacturers
Sundear group may be a leading custom heating wire manufacturers. Due to our relentless pursuit to exceed all mandatory resistance specifications, we’ve built a reputation. Customers from all over the world enforce using our products in multiple heating and resistance applications.
Varieties of Resistance Wire Elements, We Provide：
1. FeCrAl Alloy Wire（Iron chromium aluminum alloy）
2. Quartz Glass Tube
3. Quartz Heating Tube
4. Different Infrared Lamps
Heating elements can make or break your application. Quite that, if improperly matched or installed, they will be dangerous. So, it’s important that you simply only work with a trustworthy and experienced professional. Just that, for the absolute best results, you would like to figure with a component manufacturer that’s committed to producing you the simplest, most helpful products possible. And we are the Custom Heating Wire Manufacturers in Guangdong province, meanwhile Guangdong province experimental center for infrared heating technology. Contact us
Other Manufactures
Manufacturer of resistance wire & custom Custom Heating Wire Manufacturers including High Temperature Heating Wire for floor heating applications.
ISO 9001:2000 certified custom Heating Wire Manufacturers and stocking distributor of High Temperature Heating Wire.
Custom manufacturer of resistance wire including High Temperature Heating Wire. Various industries served include electronics, construction, manufacturing, wireless, military, transportation and retail. RoHS compliant.